Table of Contents
How do you create a preventive maintenance plan?
How to Create a Preventive Maintenance Schedule
- 1: Prioritize Assets by Maintenance Needs.
- 2: Collect Historical Data About Each Asset.
- 3: Make Projections About Assets Maintenance Needs.
- 4: Put Together the Initial Preventive Maintenance Plan.
- 5: Verify Progress and Adjust as Needed.
What is predictive maintenance in pumps?
Take, for example, monthly based predictive maintenance routes, where the vibration technician goes to each pump or asset, connects the sensor, collects the data, goes to his or her office, analyzes the data and, if a problem is detected, writes up a report or work order.
What are the maintenance steps needed for pumps?
Pump Maintenance in 7 Easy Steps
- DETERMINE MAINTENANCE FREQUENCY. Consult the original manufacturer’s guidelines.
- OBSERVATION IS KEY.
- SAFETY FIRST.
- MECHANICAL INSPECTION.
- LUBRICATION.
- ELECTRICAL/MOTOR INSPECTION.
- REPLACE DAMAGED SEALS AND HOSES.
What is preventive maintenance checklist?
A preventive maintenance checklist is a set of written tasks that guide the technician through a PM before it can be closed. A checklist gets all the steps and information out of a manual and into the hands of experienced technicians by standardizing PMs in your CMMS.
What does a preventive maintenance program look like?
A preventive maintenance schedule is a plan to do maintenance after a specific duration, such as time or usage. As a preventive maintenance example, consider a vehicle’s user manual that has a schedule for maintenance, such as oil changes every 3 months or 3,000 miles.
What is preventive maintenance of centrifugal pump?
Quarterly maintenance Verify the integrity of the pump’s foundation and check the hold-down bolts for tightness. For oil-lubricated pumps, change the oil after the first 200 hours of operation for a new pump, and then after every three months or 2,000 operating hours, whichever comes first.
How often do pumps need maintenance?
Quarterly Maintenance For oil-lubricated pumps, as a rule of thumb, you should change the oil after the first 200 hours of operation for a new pump. Then again after every three months or 2,000 operating hours, whichever comes first.
How do I choose a preventive maintenance schedule?
How to Set Up a Preventive Maintenance Plan
- Get The Right People on Board.
- Set Goals For Your Preventive Maintenance Plan.
- Inventory The Equipment and Assets.
- Make Decisions.
- Get to Know the Owner’s Manuals.
- Schedule For Long Term Preventive Maintenance.
- Schedule For Short Term Preventive Maintenance.
- Train, Train, Train!
How do I create a building maintenance plan?
Steps to creating an effective maintenance plan
- Detail the work that you’ll need to do on each asset.
- Schedule the work – Use a dating frequency, running hours, or measures that will provide insight into the condition of an asset.
- Add workers or contractors – including the estimated working hours.
- Add spare parts.
What is the difference between pre-preventive and predictive maintenance?
Preventive and predictive maintenance programs extend the overall life of the equipment and result in fewer unplanned breakdowns. The choice is not one or the other, it’s a combination of the two. Preventative maintenance is any variety of scheduled maintenance to a pump or other piece of equipment.
Is your pump reliability strategy predictive or preventive maintenance?
Maintaining equipment only after it breaks can mean unexpected downtime, emergencies, rush charges, overtime, and replacement of expensive parts. The best pump reliability strategy is not either preventive or predictive maintenance, it’s a combination of the two, strategically applied.
How do I maintain the performance of my pump?
Read the pump manual and follow each step in the procedure. The procedures therein give the best possible instruction for long and trouble-free life for the pump. Upon start-up, record the pump performance baseline data – amps, suction pressure, discharge pressure. This is handy when troubleshooting issues, should they arise.
What are the most common pump maintenance activities?
Most pump maintenance activities center on checking packing and mechanical seals for leakage, performing maintenance activities on bearings, assuring proper alignment, and validating proper motor condition and function without consideration for pump efficiency.